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APPLICATION CASES

Application cases

Explore IKEN tooling records by workpiece, material and operation.

IKEN APPLICATION RECORDS

Application cases

Previous tools are shown by generic specification and domestic/imported origin. IKEN models and grades are retained.

Third-gear component01

Automotive

External taper turning on a third-gear component

20CrMnTi / HRC58–62

Application comparison using IKEN IKN6000C2 for turning an external taper on a third-gear component.

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Fifth-gear component02

Automotive

External taper turning on a fifth-gear component

20CrMnTi / HRC58–62

Application comparison using IKEN IKN6000C2 for turning an external taper on a fifth-gear component.

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Driven gear03

Automotive

Facing and internal turning on a hardened driven gear

Hardened steel / HRC63

Application comparison using IKEN IKN6290C for facing and internal turning on a driven gear.

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Driven gear04

Automotive

Facing a driven gear

Hardened steel / HRC59–63

Application comparison using IKEN IKN6290C1 for facing on a driven gear.

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Shaft05

Automotive

Turning the spline outside diameter of a hardened shaft

Hardened steel / HRC58–62

Application comparison using IKEN IKN9500CC for turning the spline outside diameter on a shaft.

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Gear06

Automotive

Facing and internal turning on a hardened gear

Hardened steel / HRC58–62

Application comparison using IKEN IKN9500CC for facing and internal turning on a gear.

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Bevel gear07

Automotive

Facing a bevel gear

Hardened steel / HRC58–62

Application comparison using IKEN IKN6000CC for facing on a bevel gear.

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Shaft08

Automotive

Interrupted facing on a hardened shaft, case A

Hardened steel / HRC58–62

Application comparison using IKEN IKN6000CC for interrupted facing on a shaft.

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Gear09

Automotive

Wet facing of a hardened gear

Hardened steel / HRC58–62

Application comparison using IKEN IKN5290C1 for facing on a gear.

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Shaft10

Automotive

Interrupted facing on a hardened shaft, case B

Hardened steel / HRC58–62

Application comparison using IKEN IKN6000CC for interrupted facing on a shaft.

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Final-drive gear11

Automotive

Finish facing of a final-drive gear

Hardened steel / HRC59–63

Application comparison using IKEN IKN1000C for facing on a final-drive gear.

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Shaft12

Automotive

Internal turning of a hardened shaft

Hardened steel / HRC58–62

Application comparison using IKEN IKN9000CC for internal turning on a shaft.

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Bushing13

Machinery

Internal turning and facing of a hardened bushing

Hardened steel / HRC55–58

Application comparison using IKEN IKN4500C for facing and internal turning on a bushing.

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Gear14

Machinery

External turning of a 42CrMo gear

42CrMo / HRC58–62

Application comparison using IKEN IKN4500C1 for external turning on a gear.

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Housing15

Machinery

Face milling of an HT250 housing

HT250 / HB220

Application comparison using IKEN IKN70 for face milling on a housing.

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Powder metallurgy component16

Machinery

Face grooving of a powder metallurgy component

Powder metallurgy material / HRC50

Application comparison using IKEN IKN1690 for heavily interrupted face grooving on a powder metallurgy component.

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Results apply to the workpiece and conditions recorded here. Tool life, surface quality and cycle time require validation for the actual material, machine, setup and parameters.