Comparison tool-life record
60CASE 07 / Automotive
Facing a bevel gear
Application comparison using IKEN IKN6000CC for facing on a bevel gear.
Workpiece and conditions
- Workpiece
- Bevel gear
- Material
- Hardened steel
- Hardness
- HRC58–62
- Machine type
- Turning machine
- Cooling
- Dry machining
- Operation
- Facing
01 / TOOLING
Tooling
- IKEN tool
- 3HP-TNGA160408-STH IKN6000CC
- Previous tool
- TNGA160408 (Imported)
Application objective
Extend tool life, reduce tool changes and optimize tooling cost per part.
02 / CUTTING CONDITIONS
Cutting conditions
- Cutting speed Vc
- 100 m/min
- Feed per revolution f
- 0.16 mm/rev
- Depth of cut ap
- 0.3 mm
03 / APPLICATION RECORD
Recorded results
IKEN tool-life record
130The IKEN tool recorded a higher tool-life value than the comparison tool in this application.
Record notes
This case describes an application under the listed workpiece, tool and machining conditions. It does not guarantee tool life, cost or quality in other applications.
The source tool-life chart does not state a unit. The recorded values are shown without converting them into parts, time or output per edge.
Cost optimization is an application objective. The records do not include complete insert-price, machine-time and cost-per-part calculations, so no specific cost reduction is claimed.
Results apply to the workpiece and conditions recorded here. Tool life, surface quality and cycle time require validation for the actual material, machine, setup and parameters.