Comparison tool-life record
85CASE 11 / Automotive
Finish facing of a final-drive gear
Application comparison using IKEN IKN1000C for facing on a final-drive gear.
Workpiece and conditions
- Workpiece
- Final-drive gear
- Material
- Hardened steel
- Hardness
- HRC59–63
- Machine type
- Turning machine
- Cooling
- Dry machining
- Operation
- Facing
01 / TOOLING
Tooling
- IKEN tool
- 2HP-CNGA120415W-SFD IKN1000C
- Previous tool
- CNGA120412 (Imported)
Application objective
Extend tool life, reduce tool changes and optimize tooling cost per part.
02 / CUTTING CONDITIONS
Cutting conditions
- Cutting speed Vc
- 210 m/min
- Feed per revolution f
- 0.1 mm/rev
- Depth of cut ap
- 0.1 mm
- Reported surface roughness
- Ra0.8
03 / APPLICATION RECORD
Recorded results
IKEN tool-life record
100The IKEN tool recorded a higher tool-life value than the comparison tool in this application.
Record notes
This case describes an application under the listed workpiece, tool and machining conditions. It does not guarantee tool life, cost or quality in other applications.
The source tool-life chart does not state a unit. The recorded values are shown without converting them into parts, time or output per edge.
Cost optimization is an application objective. The records do not include complete insert-price, machine-time and cost-per-part calculations, so no specific cost reduction is claimed.
Results apply to the workpiece and conditions recorded here. Tool life, surface quality and cycle time require validation for the actual material, machine, setup and parameters.